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According to wolf, their polyformance .223 remington, .40S&W and .45 ACP are all boxer primed. Makes sense to me- probably easier to just make boxer primers than redesign .
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In my opinion, yes, the 8x8 would be enough. If the box were to just be turned 90 degrees and have the cover face down, a plaster ring could be installed with a blank plate. This would allow the access to be 3 1/2" x 1 1/2"
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If you have a set of calipers you can measure the thickness of the existing metal and then order what you need. Here's some of the common gauges and corresponding thickness of sheet steel: GA.
china cnc machining tolerance 0.01 manufacturers|Customized CNC Milling Components with 0.01mm Precision